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Holey chip! IBM drills holes into optical chip for terabit-per-second speed

A prototype optical chip can transfer a trillion bits of data per second …

Holey chip! IBM drills holes into optical chip for terabit-per-second speed

IBM researchers have built a prototype optical chip that can transfer a terabit of data per second, using an innovative design requiring 48 tiny holes drilled into a standard CMOS chip, facilitating the movement of light. Much faster and more power-efficient than today's optics, the so-called "Holey Optochip" technology could enhance the power of supercomputers.

Optical chips, which move data with light instead of electrons, are commonly used for interconnects in today's supercomputers and can be found in IBM systems such as Power 775 and Blue Gene. Optical technology is favored over electrical for transmitting high-bandwidth data over longer distances, which is why it's used for telecommunications networks, said IBM Optical Links Group manager Clint Schow.

As speed and efficiency improve, optical technology has become more viable in smaller settings. "I think the number one supercomputer ten years ago had no optics in it whatsoever, and now you're seeing large scale deployments, mostly for rack-to-rack interconnects within supercomputers," Schow told Ars. "It's making its way deeper into the system and getting closer and closer to the actual processor."

With the Holey Optochip, Schow said "our target is the bandwidth that interconnects different processors in the system—not the processor talking to its memory, but a processor talking to another processor in a large parallel system."

The Holey Optochip uses 4.7 watts in delivering nearly one trillion bits per second, enough to download 500 HD movies. At 5.2 mm by 5.8 mm, it's about one-eighth the size of a dime.

IBM built the chip using standard parts so it can make its way to market relatively quickly. "The heart of the chip is a single CMOS, plain-Jane unmodified process chip," Schow said. "That base chip has all the electronic circuit functions to complete the optical link. So it's got drivers that modulate vertical cavity lasers and receiver circuits that convert photocurrent from a detector into a usable electrical signal."

Drilling holes into the chip lets IBM use industry-standard, 850-nanometer vertical cavity surface emitting lasers (VCSEL), and photodiode arrays, both soldered on to the chip. The holes allow optical access through the back of the chip to the transmitter and receiver channels, making it more compact.

"You need the holes because if you have the silicon substrate the chip is made out of, the light can't go through it," Schow said. "You need to make a hole to let the light pass through." An IBM spokesperson further explains that "the optical devices are directly soldered to the front of the CMOS IC (integrated circuit) and the emission/detection of the optical signals is pointed toward the back of the chip. The holes are etched through the chip, one under each laser and detector to allow the optical signals to pass through the chip itself."

Photomicrograph of the back of the Holey Optochip with lasers and photodetectors visible through substrate holes.
Photomicrograph of the back of the Holey Optochip with lasers and photodetectors visible through substrate holes.

A standard optical chip today includes 12 channels (the links between transmitters and receivers), each moving 10 Gigabits per second, he said. The IBM Holey Optochip has 48 channels, each moving 20 gigabits per second, for a total of 960 gigabits, just below a terabit. IBM is unveiling the prototype chip today at the Optical Fiber Communication Conference in Los Angeles, calling it "the first parallel optical transceiver to transfer one trillion bits of information per second."

Photomicrograph of Holey Optochip, with 48 holes allowing optical access through the back of the chip to receiver and transmitter channels.
Photomicrograph of Holey Optochip, with 48 holes allowing optical access through the back of the chip to receiver and transmitter channels.

"That's four times as many channels running twice as fast, and the power efficiency is better by at least a factor of four," Schow said. The whole chip uses more power than current ones, but transmits much more data, resulting in better efficiency as measured by watts per bit. 

The speed of each channel itself isn't breaking any records, given that IBM built the prototype chips using standard components. Schow noted that "there's development now that will push channel data rates to 25 gigabits per second in the near future." What's impressive about the Holey Optochip is the design, allowing optimization of density, power, and bandwidth all in one little package.

"You can go really fast if you don't care about power, and you can be really power-efficient if you don't care about speed," Schow said. Getting both facets right can bring an order-of-magnitude improvement to overall performance, he said. This is the second generation of the holey prototype—the first produced speeds of 300 gigabits per second 2010. Back in 2007, Ars reported on a previous, 160Gbps optical networking chip from Big Blue.

Although IBM itself won't be mass-producing the chips, Schow said they could become commercially available within a year or two. Price points could be in the $100 to $200 range, he speculated.

"We're in a group within IBM Research, looking at communications technologies we'll need for future computers, particularly for crunching big data, and analytics applications when you have to have tons of bandwidth in the system," he said. "Our mission is to prototype technologies and show what's possible, to drive the industry to commercial solutions that we can then procure and put into our systems."

IBM researchers also recently made a breakthrough in quantum computing, which could eventually lead to computers exponentially more powerful than today's, as our friends at Wired reported.

Channel Ars Technica